Topology optimization is an analysis method that determines the best material distribution within a given design space to create an optimal structure. It balances competing trade-offs—such as maximizing heat transfer while minimizing pressure drop—yielding innovative designs that often go beyond traditional human intuition.

In this seminar, we’ll outline the key features of ToffeeX, a cloud-based generative design software that builds geometries directly from thermal and fluid physics. We will showcase practical case studies that leverage the design freedom of Additive Manufacturing (AM), including water jackets for EV motors, heat exchanger manifolds for hydrogen-electric aircraft, cooling channels for die-casting tools, and natural convection heat sinks.

Beyond just simulation, we’ll share key insights into the workflow from conceptual design to manufacturing, backed by results from real-world hardware testing.